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For the most current information, visit the Roadranger web site at www.roadranger.com
16.5" Series S-Cam Cast
XTRALIFE
TM
P-Series
XTRALIFE II
TM
Dana
®
Spicer
®
Brakes
Service Manual BRSM-0890 October 1997
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Sommario

Pagina 1 - XTRALIFE II

For the most current information, visit the Roadranger web site at www.roadranger.com16.5" Series S-Cam CastXTRALIFE TM P-SeriesXTRALIFE II TM

Pagina 2

8PREPARATION1.1.1.1.1. Park vehicle on a level surface and preventmovement by means other than the brakes.2.2.2.2.2. If equipped with spring brakes, c

Pagina 3 - GENUINE SPICER SERVICE PARTS

Standard Chamber Long Stroke Chamber Rated Stroke Max Readjust Stroke Rated Stroke Max Readjust Stroke12 1.75

Pagina 4 - 165 WD 000 0

10PREVENTATIVE MAINTENANCEAAAAAA.A.A.A.A. Released PositionB. B. B. B. B. Applied PostionBBBBBMEASURING PUSH ROD STROKE1.1.1.1.1. Measure the dista

Pagina 5 - STANDARD/ XTRALIFE 16.5"

BRAKE DISASSEMBLYCAST SHOE & "P" SERIES1.1.1.1.1. Insert sturdy lever between end of shoe and spider.Pry shoe away from cam until cam r

Pagina 6 - 16.5" CAST SHOE SERIES

AIR CHAMBER BRACKET ASSEMBLYINSPECTION OF PARTSSPIDER REMOVAL1.1.1.1.1. Mark the postion of the spider on the axle (L.H. orR.H.) and the orientation o

Pagina 7 - 16.5" XL II SERIES BRAKE

SHOES AND LININGSTANDARD, XL, XL II AND P SERIES1.1.1.1.1. Check shoes for bent shoe ribs, cracks in shoetable welds or ribs, and elongated rivet hole

Pagina 8 - 16.5" P SERIES BRAKE

INSPECTION OF PARTS (CONTINUED)14FFFFFigurigurigurigurigure 1e 1e 1e 1e 100000TRANSIT BRAKE (CAST SHOE ONLY) DRUM/LINING CROSS REFERENCE CHART1.1.1.1.

Pagina 9 - GENERAL PRECAUTIONS

CA CA CA CA CAUTION:UTION:UTION:UTION:UTION: Left Hand and Right Hand does notestablish which side of the vehicle the cam goes on. Leftand r

Pagina 10

BRAKE SHOE ASSEMBLYSTANDARD, XL & XL II SERIES1.1.1.1.1. Install new return spring pins:A. StA. StA. StA. StA. Standarandarandarandarandard Serie

Pagina 11 - PREVENTATIVE MAINTENANCE

BRAKE ASSEMBLY (CONTINUED)17FFFFFigurigurigurigurigure 1e 1e 1e 1e 144444“P” SERIES11111. Install new return spring pins. See FSee FSee FSee FSee Fig

Pagina 13 - BRAKE DISASSEMBLY

4.4.4.4.4. Grabbing or pulling.A.A.A.A.A. Grease, oil, or dirt on linings.B.B.B.B.B. Glazed linings.C.C.C.C.C. Brake linings not a balanced set,differ

Pagina 14 - BRAKE DISASSEMBLY (CONTINUED)

195.5.5.5.5. Wear on edge oflining.A.A.A.A.A. Wrong width lining.B.B.B.B.B. Holes improperly drilled in lining.C.C.C.C.C. Wrong drum, or improperly ma

Pagina 15

20SYMPTOM CAUSE REMEDYBRAKE DRUM TROUBLESHOOTING CHARTA.A.A.A.A. Turn, per manufacturer’s specifications.B.B.B.B.B. Inspect wheel and drum and replac

Pagina 16 - CAUTION: Maximum discard

21RELINE PROCEDUREThe installation should be checked by attempting toinsert a .006" feeler gage between the lining and shoetable. It should not

Pagina 17 - BRAKE ASSEMBLY

RELINE PROCEDURE1359711264128101710298563191218161420114131517Bolting ApplicationUse 3/8 inch diameter copper alloy bolts.Torque bolts to 15-17 Lb-Ft

Pagina 19

BRSM-089005/04 PDFPrinted in USAThe Roadranger® System is an unbeatable combination of the bestproducts from Eaton and Dana -- partnering to provide y

Pagina 20

TABLE OF CONTENTSiGENUINE SPICER SERVICE PARTSShould a brake assembly require replacement component parts, it is recommended that SpicerBrake Service

Pagina 21

97 170 IDENTIFICATION2The brake assembly may be identified by a tag which islocated on the camshaft bracket cylinder, near thegrease fitting.The mylar

Pagina 22 - SYMPTOM CAUSE REMEDY

BRAKE COMPONENTSSTANDARD/ XTRALIFE 16.5"3Retaining RingCamshaft AdjustingWashers (Shims)Grease FittingAir ChamberBracket AssemblyGrease SealSteel

Pagina 23 - RELINE PROCEDURE

BRAKE COMPONENTS16.5" CAST SHOE SERIESRetaining RingCamshaft AdjustingWashers (Shims)Grease FittingAir ChamberBracket AssemblyGrease SealSteel Sp

Pagina 24

BRAKE COMPONENTS16.5" XL II SERIES BRAKERetaining RingCamshaft Adjusting WasherSteel SpacerGrease SealCamshaft BushingCamshaft BracketCamshaft Bu

Pagina 25

BRAKE COMPONENTS16.5" P SERIES BRAKERetainer RingCamshaft Adjusting WasherSteel SpacerGrease SealCamshaft BushingCamshaft BracketCamshaft Bushing

Pagina 26 - Printed in USA

7GENERAL PRECAUTIONSAll Spicer original equipment or service parts forsteering and drive axle brakes are manufactured usingnon-asbestos brake lining.

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